Jiangsu emt Technology Co., Ltd.
Jiangsu EMT Precision Manufacturing Co., Ltd.
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Mg-1500 magnesium alloy semi-solid injection molding machine
Technical parameters
| No. | Description | Unit | MG-1500 |
| I. Mold locking | |||
| 1 | Mold locking force | kN | 15000 |
| 2 | Mold lock stroke | mm | 1200 |
| 3 | Mold thickness (minimum to maximum) | mm | 500-1400 |
| 4 | Clamping plate dimension (horizontal × vertical) | mm | 2010x1960 |
| 5 | Column spacing (horizontal × vertical) | mm | 1180×1180 |
| 6 | Way of mold installation | T-groove way | |
| II. Injection | |||
| 1 | Screw diameter | mm | 130 |
| 2 | Injection pressure | MPa | 100 |
| 3 | Theoretical injection volume | cm³ | 4635 |
| 4 | Theoretical injection mass | g | 6675 |
| 5 | Theoretical injection rate | cm³∕s | 61055 |
| 6 | Screw’s maximum injection speed | m∕s | 5 |
| 7 | Screw’s rotation speed | r∕min | 10-285 |
| 8 | Injection stroke | mm | 350 |
| 9 | Injection nozzle dimension | mm | φ25×R45 |
| 10 | Injection nozzle inlet | mm | 75 |
| 11 | Injection nozzle contact force | kN | 800 |
| 12 | Injection device position | mm | 0,-350 |
| I. Others | |||
| 1 | Systematic operating pressure | MPa | 16 |
| 2 | Ejection force | kN | 570 |
| 3 | Ejection stroke | mm | 250 |
| 4 | Electric motor power | kW | 45×2 |
| 5 | Heater’s output power | kW | 120 |
| 6 | Melting servo motor power | kW | 80 |
| 7 | Total electric capacity | kW | 260 |
| 8 | Oil tank capacity | L | 1500 |
| 9 | Machine weight | kg | 110000 |
| 10 | Machine’s overall dimension (L×W×H) | m | 14x6.4x4.5 |
Application:
Security: Compared with the die casting process, only a small amount of metal is used in the forming process, which completely changes in the closed channel, and there is no exposure and transfer link of high temperature liquid metal, thus avoiding the combustion and scald accidents;
Environment friendly: No use of smelting protective gases such as hazardous SF6, no smoke transpiration, no flame, no smelting slag, and with clean and healthy working environment;
Accuracy: Good filling controllability. It can be made into highly complex products (such as semi cavity parts and parts with the thinnest part at only 0.3mm, with the difference between the thickest and thinnest parts on a product as 100 times), high precision (0.01mm), and minimal post-processing capacity;
Resource saving: There is no need to be heated to complete liquefaction. Compared with the die casting process, the hot melting temperature is at 80℃lower, no need to melt hundreds of kilograms of magnesium alloy raw materials at one time, no need to perform heat preservation. The energy consumption is reduced by 60%, the thermal impact on the mold is reduced, and the service life of the mold is extended by 2-4 times. All the processing residues can be recycled. Compared with die casting, it can save 30% of production area;
High: Large single machine capacity and high efficiency (1-4 pieces per minute, 24-hour continuous production); as there are very few raw materials for heating, the start-up and shut-down time of the equipment is 70% less than that of die casting, and the raw materials can be changed quickly;
Compact: The metallographic structure is compact (comparable to forging), with few defects in products, and the mechanical index can be increased by 20% compared with the die casting process;
Stability: Long service life of consumables, reliable mechanical operation, 24-hour continuous operation, with maintenance cycle up to nearly 200000 times;
Simplicity: The simplest forming process of complex metal parts: material magnesium alloy ingot - magnesium alloy particles - semi-solid injection molding - small amount machining - surface treatment - coloring and spraying completion process
Intelligence: High automation, less labor, capable of achieving unmanned production, remote maintenance and advance maintenance.
Advantage:
FAQ:
1. Q:Are you a factory or a trading company?
A:We are a factory which has been focus on Magnesium alloy deep processing lightweight field & semi-solid injection molding of Magnesium alloy for more than 16+ years.
2. Q: Is there quality control on all production lines?
A: Yes, all production lines have adequate quality control.
3. Q: Has the company established and implemented a standard procedure for purchasing contract review and approval?
A: Yes, with written standard procedures.
4. Q: Is there a procedure to conduct random product inspections after final packaging?
A: Yes, with clear standard and written inspection records.
5. Q: How can I get a quotation?
A: Please kindly send us following information 1) Product drawings by STEP/STP/PRT/PDF/IGS format etc. 2) Material, size and surface treatment request. 3) Required quantity. Normally,the quote will be offer in 1-6 hours. :)
6. Q: What is your payment terms?
A: T/T, Western Union, etc.